Research Intern

Project Title: Hybrid 3D Additive Manufacturing of Complex-Shaped Ceramics and Metal Components for Extreme Environment Applications

This project focuses on advancing the manufacturing of ceramic, metal, and composite components designed for extreme conditions such as high temperatures, corrosive environments, aerospace, and radiation-exposed applications. It integrates modern 3D printing techniques and powder metallurgy with advanced ceramic and metal materials to develop customized, durable, heat-resistant, and radiation-shielding components for industry use.Students will assist in ongoing projects focused on the fabrication and characterization of ceramic cores designed for high temperature extreme environments during metal casting. In addition, students will also be assigned to related projects using similar advanced manufacturing technologies. These projects may include powder metallurgy of tungsten, aligned with the Energy Pillar, and hybrid manufacturing of Si-SiC components, which supports the Semiconductor Processing Components Pillar.

Learning Outcomes:
(a) Understanding Manufacturing Processes (3D Printing, Powder Metallurgy etc.)
(b) Understanding Post-Processing Heat Treatment Processes
(c) Understanding Microstructural and Elemental Analysis of Materials
(d) Experimental Planning and Design Skills
(e) Hands-On Experience with Manufacturing Processes
(f) Hands-On Experience with Research & Development Work Environment

Roles and Responsibilies:
(a) Assist and Involved in 3D Printing Process and Post-Processing
(b) Carry Out Experimental Validation
(c) Carry Out Feedstock & Sample Preparation
(d) Carry Out Material Characterization and Analysis
(e) Document Procedures, Observations, and Results Accurately and Systematically
(f) Participate in Project Meetings and Collaborate with Team Members

Pre-requisites:Fundamental Engineering and Material Science Knowledge